Advanced OEM Manufacturer: Specializing in Thermoformed Gen 4 Paddles

  • Focusing on Gen 3 & Gen 4 Carbon Fiber, Kevlar, Titanium Technology
  • 12-20 Days from Concept to Mass Production
  • 100% USAPA Compliant with In-House Deflection Testing
  • Low MOQ (100 pcs) for Startups & Custom Brands & OEM
  • 3,000+ m² Facility | 6,000 Paddles Monthly Output.
330+ Brand Partners
10+ Years OEM Experience
2-4 Days Rapid Prototyping
< 0.5% Defect Rate

Customized Solutions for Every Business Model

For Startup Brands

Starting a new brand is hard; we make it easier. You don’t need to order thousands to start. With our Low MQQ of 100 units, you can test the market quickly. Our engineering team assists with your CAD designs to ensure your first batch looks as professional as the big names.

For Experienced Brands

Already selling on Amazon or Shopify? We respect your innovation. We sign strict NDAs (Non-Disclosure Agreements) to protect your molds. Plus, our 3,500 sqm facility reserves capacity for our VIP partners during peak seasons, ensuring you never run out of stock.

For Wholesalers & Distributors

Cut out the trading companies and maximize your margins. We handle more than just production—we offer DDP (Delivered Duty Paid) shipping solutions to the USA, Europe, and Southeast Asia. The price you see is the price you pay, delivered directly to your warehouse door.

Who Trust Us ?

Serving 330+ Emerging Brands &  Best Sellers Globally 

Why Global Buyers Choose ApexonSport ?

Real Tech, No Gimmicks

While others sell old cold-press paddles, we specialize in Gen 3 & 4 Thermoformed technology with foam-injected walls. We use premium Carbon fiber, Kevlar, Titanium for maximum spin and durability.

Visual Production Process

Worried about quality fade? We provide video updates at every stage—from molding to UV printing. You can see your order being made in our Anhui, China facility in real-time. Total transparency, zero surprises.

Rigorous Lab Testing

We don’t just inspect visually. Every batch undergoes Deflection and Roughness tests in our in-house lab to ensure 100% USAPA compliance. We filter out defects before they ever leave the factory.

From Our Factory to Your Brand, Quality That Wins

PRODUCTS

Explore Our Full Range of Performance Paddles​

From classic T700 Carbon to cutting-edge Kevlar & Titanium composites. Fully customizable for your brand.

TruFoam Core Thermoformed
Pickleball Paddle

Engineered for zero-vibration and max dwell time. Ideal for Tournament-Grade product lines.

Gen4 Core Thermoformed
Pickleball Paddle

Reinforced perimeter for an expanded sweet spot. Best for Club & Rental fleets requiring longevity.

Gen3 Core Thermoformed
Pickleball Paddle

Cost-effective solution with proven reliability. Perfect for entry-level markets and high-volume orders.

T700 Carbon fiber Pickleball Paddle ​

The industry standard for friction. Features a gritty surface texture for maximum spin capability.

T800/T1000 Carbon fiber Pickleball Paddle ​

Superior stiffness over T700 for explosive pop. Designed for power hitters and premium branding.

3D 18K Carbon fiber Pickleball Paddle ​

Distinctive weave pattern offers premium aesthetics and consistent feedback. Stand out on the shelf.

Edgeless Thermoformed Pickleball Paddle

Reduced drag for faster hand speed. Perfect for doubles specialists and net play.

Kevlar Pickleball Paddle ​

Superior vibration dampening with a unique red/yellow weave. The ultimate choice for control players.

Titanium Pickleball Paddle

Metal-infused surface for crisp sound and rigidity. A unique selling point for aggressive power brands.

Why Thermoformed Technology Wins?

See the structural difference between our Gen 4 Unibody technology and traditional cold-press methods. We build paddles that last longer and perform better.

Feature ComparisonTraditional Cold PressApexon Gen 4 Thermoformed
Structure Glued Handle (Risk of Snapping) Unibody Molding STRONGEST
Edge Technology Exposed Honeycomb Core Foam Injected Walls
Sweet SpotLimited Center Area Edge-to-Edge Expanded
Spin PotentialMedium (Spray Grit) Max (Peel Ply Texture)
Durability6 - 12 Months 2+ Years Heavy Use
Pop & PowerLow - Medium High Energy Return
ABOUT US

Where Traditional Craftsmanship Meets Advanced Engineering

Since 2014, Apexonsport has been rooted in Hefei, Anhui, a region fast becoming the global center for advanced composite manufacturing. We believe that a great pickleball paddle isn’t just about raw materials; it’s about the people who mold them.

Our philosophy is simple: Accuracy is everything. While our facility is equipped with ISO9001-certified automation, our true strength lies in our experienced technicians. Many of our lead engineers have over 10+ years of experience specifically in carbon fiber laying and thermoforming.

We combine this human expertise with rigorous data. By strictly adhering to BSCI ethical standards and USAPA technical specifications, we ensure that the paddle carrying your brand name is built to dominate the court, season after season.

Lab-Verified Precision: 8 Steps to Perfection

Don’t risk your brand on guesswork. Our in-house lab subjects every batch to 8 critical stress tests, ensuring 100% USAPA compliance and protecting you from costly returns

TESTIMONIAL

Reviews From Our Clients

With ApexonPickleball, you can expect high-quality products, competitive pricing, and superior customer service. 

Mark D. | Founder of [Hidden for Privacy], USA
Emerging Brand Owner

We were struggling with edge-guard delamination with our previous supplier. Apexon’s engineering team didn’t just print our logo; they adjusted the bonding pressure curve for our Gen 4 line. The result? Zero returns in our first Q4 launch. They act like our internal R&D department.

J. Rodriguez | Sourcing Manager, Europe

Sports Equipment Distributor

Reliability is my only metric. I need the 2,000th paddle to be identical to the sample.
Apexon delivers consistent swing weights across the entire batch. Plus, their DDP shipping solution saved us about 15% in logistics hassle. A true ‘set and forget’ supplier.

Sarah L. | Amazon Top Seller

E-commerce Brand

Speed is everything on Amazon. Apexon moved from CAD design to a physical sample in just 4 days. Their ability to do low-MOQ custom molding allowed us to test a new Kevlar hybrid face before committing to bulk. They helped us scale from 100 to 5,000 units in six months.

Manufacturing Standards & Compliance Ready

FAQ

Custom Your Pickleball Brand With Easy

Our FAQ section is dedicated to answering the most common questions from retailers, distributors, and brands. Find clear, straightforward answers and valuable insights to help you streamline your procurement and succeed in the competitive pickleball market.

Frequently Asked Questions

Do your paddles meet USAPA standards?

Yes, Apexonsport manufactures paddles strictly following USAPA specifications regarding roughness, deflection, and size. We can assist clients in the USAPA approval process.

Gen 4 paddles feature Thermoformed Unibody construction with foam-injected edges, offering superior durability and a larger sweet spot compared to traditional Gen 3 cold-press methods.

Yes, creating custom molds and unique paddle shapes is a key part of our OEM/ODM service. If you have a specific design in mind, please provide us with the technical drawings or detailed dimensions, and our engineering team will work with you to bring it to production.

We are a source factory established in 2014, not a trading company. We specialize in high-end Gen 3 and Gen 4 Thermoformed technology, offering full transparency with video updates during production.

Yes, all of our pickleball paddles are engineered and manufactured to meet or exceed the official technical specifications set by USA Pickleball (USAPA). They are suitable for all levels of play, including tournaments.

Our lead times are generally as follows:

Sample Production: 3-10 working days, depending on the complexity of the mold and customization.

Bulk Order Production: 10-18 days after the final sample has been approved and payment is confirmed. 

Let's Talk​

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