Apexon is committed to supplying global brands with top-tier thermoformed pickleball paddles. These high-quality paddles perfectly blend lightweight design with durability, ideal for players who desire stable power and exceptional control in their game
At Apexon, we offer a range of premium thermoformed pickleball paddles, thoughtfully designed to fit diverse player needs and current market preferences. Pickleball paddles are categorized by manufacturing process into thermoformed (or hot-pressed) and cold-pressed types. Thermoformed paddles are further segmented based on their technology generation (Gen 2, Gen 3, Gen 4) and face material (e.g., Carbon Fiber, Titanium, Kevlar).
ApexonSport’s pickleball paddle product line is designed to meet the needs of every player. Discover how our Gen 1 through Gen 4 series have evolved in terms of construction, feel, control, and power, helping you select the perfect paddle.
GEN 1 paddles started with solid wood. Through basic cutting and layering, , they are no longer in the mainstream market.
Gen 2 introduced the polymer honeycomb (PP) core with a fiberglass or carbon fiber face. Cold-pressed into the classic “sandwich” build, they offer a soft, forgiving feel with easy control. Perfect for beginners, but lacking offensive power.
Gen 3 paddles are thermoformed into a single piece. Foam-injected edges enhance durability, expand the sweet spot, and dampen vibration for a stable, comfortable hit. This build boosts power while maintaining good control, suiting intermediate players.
Gen 4 enhances the design with TFP technology, injecting high-density foam into the junction of the handle and paddle face. With upgraded materials, it dramatically increases power while striking a perfect balance of power and control, making smashes and drives feel effortless.
Gen 4 full-foam paddle features a hot-pressed, unibody foam structure that tackles the two biggest flaws of traditional honeycomb paddles: inconsistent power and fragility. This new design delivers focused energy, pinpoint control, extreme durability, and a massive sweet spot. Furthermore, a unique surface material generates significantly more spin and ball grip.
Unlike cold-press paddles, our thermoformed paddles are thermally pressed for unrivaled durability. Foam-sealed edges deliver a softer touch and superior control for pinpoint accuracy, making these paddles the ultimate choice for serious intermediate and advanced players.
Cut honeycomb core to the correct paddle size. Wrap carbon fiber fabric onto the paddle, flip it, and apply another piece of carbon fiber fabric.
Apply foam tape around the paddle edge for sealing. This tape expands under high temperatures to create a structural seal and cushioning.
Continue wrapping multiple layers of carbon fiber, ensuring the paddle handle is also covered. The entire paddle is now ready for high-temperature pressing.
Place the paddle into equipment at 180°C for 30 minutes of hot pressing to guarantee the paddle’s stability during use.
Conduct complex procedures including trimming the edges, grinding, applying the base coat, custom decals, and final topcoat spraying.
Complete the process by wrapping the grip, conducting final quality inspection, and packaging, resulting in a finely crafted Pickleball Paddle.
Explore thermoformed paddles by ApexonSport, engineered for lasting durability and explosive power. Our paddles provide a consistent feel with superior spin control, offering a clear performance advantage and exceptional value for your brand.
Our thermoformed paddles feature a unibody construction sealed with intense heat. This process prevents delamination and withstands aggressive play, offering your brand a truly durable product.
The thermoforming process creates a uniquely stiff and reactive paddle face. This allows players to generate explosive power and a crisp “pop” with less effort, dominating the court.
We engineer our paddles with an expanded sweet spot for maximum forgiveness. This ensures consistent performance and a solid feel, even on shots hit away from the center.
A premium textured surface grips the ball for massive spin potential. The paddle’s stable, thermoformed body provides the pinpoint control needed for precise shots and winning plays.
Experience a reliable, uniform response from anywhere on the paddle face. Our technology eliminates “dead spots,” ensuring every dink, drive, and block feels consistently solid and predictable.
As your manufacturing partner, we help bring your vision to life. We offer full customization—from paddle shape to unique graphics—to build an exclusive product line for your brand.
Our FAQ section is dedicated to answering the most common questions from retailers, distributors, and brands. Find clear, straightforward answers and valuable insights to help you streamline your procurement and succeed in the competitive pickleball market.
It’s a high-temperature molding process that forms the paddle into a single, seamless piece. This makes the paddle more durable, stable, and less prone to separation.
They are significantly more durable, offer superior control, and have a more consistent quality and feel compared to traditional cold press paddles.
Cold press paddles are layered and pressed without heat—a cost-effective option with good performance. Thermoformed paddles are molded with high heat, offering superior durability, control, and performance.
Our standard MOQ is 100 units per order.
Yes. We specialize in OEM/ODM services. You can add your logos and designs to the paddles, edge guards, grip bands, and end caps to create your unique brand.
Simply contact us via email or WhatsApp. We’ll discuss your requirements, provide a quote and timeline, and once you approve, we’ll start production and keep you updated.
The “best” paddle depends on your target market. Our expert team can help you select the right thickness, materials, and specifications to meet your customers’ needs.
